SKU: 848212-5001S-WithSensor
This Product Fits These Vehicles:
2004 Chevrolet 2500HD with 6.6L Duramax
2004 Chevrolet 3500 with 6.6L Duramax
2005 Chevrolet 2500HD with 6.6L Duramax
2005 Chevrolet 3500 with 6.6L Duramax
2004 – 2005 Chevy Pickup (LLY) 6.6L Duramax Turbocharger – With Vane Sensor
Price: | $1,950.00 & FREE Shipping |
Ships in: Same day on orders before 3pm CST. Ships from Jackson, TN

This is a brand new Garrett OE turbocharger. Not remanufactured or rebuilt … NEW, in the box.
Fits all 2004 and 2005 Chevrolet Duramax LLY Pickup Trucks.
Please note: This turbocharger does not fit LB7 Pickup Trucks, which were also manufactured in 2004. If you’re unsure if your truck is an LLY or an LB7, please give us a call and we’ll help you figure it out.
This is a COMPLETE kit, ready to be installed without purchasing any additional parts. Includes the gasket installation kit ($65 value) AND the Vane Position Sensor Pigtail ($85 value.)
Product Information
This is a brand new Garrett OE turbocharger. Not remanufactured or rebuilt … NEW, in the box.
Fits all 2004 and 2005 Chevrolet Duramax LLY Pickup Trucks.
Please note: This turbocharger does not fit LB7 Pickup Trucks, which were also manufactured in 2004. If you’re unsure if your truck is an LLY or an LB7, please give us a call and we’ll help you figure it out.
This is a COMPLETE kit, ready to be installed without purchasing any additional parts. Includes the gasket installation kit ($65 value) AND the Vane Position Sensor Pigtail ($85 value.)
Includes a 1 Year UNLIMITED MILEAGE Taylor Diesel Peace of Mind Warranty.
Additional information
Weight | 65 lbs |
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Dimensions | 18 × 18 × 18 in |
Year | |
Make | |
Model |
SKU | 848212-5001S-WithSensor |
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This is a brand new Garrett OE turbocharger. Not remanufactured or rebuilt … NEW, in the box.
Fits all 2004 and 2005 Chevrolet Duramax LLY Pickup Trucks.
Please note: This turbocharger does not fit LB7 Pickup Trucks, which were also manufactured in 2004. If you’re unsure if your truck is an LLY or an LB7, please give us a call and we’ll help you figure it out.
This is a COMPLETE kit, ready to be installed without purchasing any additional parts. Includes the gasket installation kit ($65 value) AND the Vane Position Sensor Pigtail ($85 value.)
Includes a 1 Year UNLIMITED MILEAGE Taylor Diesel Peace of Mind Warranty.
Year: 2004, 2005
Make: Chevrolet
Model: 2500HD with 6.6L Duramax, 3500 with 6.6L Duramax
Additional information
Weight | 65 lbs |
---|---|
Dimensions | 18 × 18 × 18 in |
Year | |
Make | |
Model |
SKU: 848212-5001S-WithSensor
This Product Fits These Vehicles:
2004 Chevrolet 2500HD with 6.6L Duramax
2004 Chevrolet 3500 with 6.6L Duramax
2005 Chevrolet 2500HD with 6.6L Duramax
2005 Chevrolet 3500 with 6.6L Duramax
Top Turbos for 2004 Chevrolet Duramax Diesel
A turbo is an important part inside any 2004 Chevrolet Duramax Diesel motor. The turbo supplies your engine with a boost in horsepower and an improvement in fuel efficiency.
Prior to looking for a new 2004 Chevrolet Duramax Diesel turbo, though, there are some points you must recognize. The correct performance of the turbocharger depends upon a variety of aspects. Getting to know how these elements affect the performance of the turbo can aid in preventing costly repairs as well as unnecessary parts.
Just How 2004 Chevrolet Duramax Diesel Turbochargers Work
Chevrolet turbos utilize exhaust gasses coming off of the motor to turn the turbine as well as the air compressor, which leads to the turning of the air pump. A 2004 Chevrolet Duramax Diesel turbo’s turbine can spin at speeds as quickly as 150,000 RPM — approximately thirty times greater than the rate of a normal car or truck engine. That means you will have more horse power.
The temperature levels inside the turbocharger of a 2004 Chevrolet Duramax Diesel can increase to damaging levels, thanks to the fact that a turbo is connected to the vehicle’s exhaust. To control these turbocharger temperature levels, many Chevrolet turbos are equipped with an intercooler. An intercooler is merely an extra cooler that helps to cool the air which comes from the turbocharger and goes into the engine.
If your turbocharger isn’t operating correctly, you may need to think about having it replaced. You can obtain a vast variety of 2004 Chevrolet Duramax Diesel turbochargers from Taylor Diesel to match your particular demands as well as budget.
Five Points That Can Fail with A Chevrolet Turbo
Chevrolet turbochargers can be really susceptible to damage because the turbocharger operates under extreme engine conditions. However, an appropriately looked after turbo may approximately 150,000 miles with no severe concerns. Below are several of the troubles that could possibly bring about the failure of your turbocharger:
Your Lube Oil Becomes Contaminated
Contaminated Oil is a key root cause of a failing turbocharger. Inconsistent lubricating oil replacements can cause an accumulation of soot deposits in the lube oil. These carbon accumulations, in turn, obstruct the little oil passages in the turbocharger, causing inadequate lubrication.
You can stop this trouble by having your oil replaced on a regular basis. Additionally, make certain to complete engine maintenance at the recommended intervals. It is also necessary to utilize the appropriate quality of top quality lube oil, as suggested by Chevrolet.
Compressor Wheel Damage
If an outside object, such as a small piece of particles, makes its way in to the turbocharger and then strikes the compressor wheel, the debris may cause your turbocharger to fail in the blink of an eye. To stop a disaster such as this, you must make sure that the air filter works and also does not enable any foreign bits to travel through.
Malfunctioning Exhaust Turbine
Your Chevrolet exhaust system can sometimes become very hot because of poor diesel engine configuration. This heat might result in the turbo’s shaft overheating. The turbine shaft could ultimately break, or the turbine may become displaced from the turbine shaft.
The very best means to stop this problem is by making sure that your engine is constantly running properly.
Hot Stop
A turbocharger typically is very hot after usage. If you shut down the engine, the turbo will quit spinning. Subsequently, the turbine stops in one place while it’s still extremely hot.
This excess heat can lead to the turbine shaft flexing somewhat, causing an imbalance in the turbo system. To avoid the results of a hot stop, avoid switching the engine off while it’s {hot}. Allow the engine to idle for some time to permit the turbo to cool down while oil is streaming through it. When the turbocharger has cooled off appropriately, you can switch your engine down.
These are some usual issues that could produce the damage of a turbocharger. Nevertheless, it can be tough to determine whether your turbocharger is defective, particularly if you are not an diesel mechanic. Thankfully, there are a variety of indications that can help you know if your turbocharger is failing.
5 Typical Signs And Symptoms of a Defective 2004 Chevrolet Duramax Diesel Turbo
If an issue develops with a turbocharger, it’s imperative that you fix the problem immediately. Or else, it can become a serious problem that calls for a more pricey repair. You may even wind up needing to install a new turbo.
The Following are some common signs that the turbocharger is on its way out:
- Accelerating slowly – If the truck is losing power, it could be a sign of a bad turbo. If the engine is struggling to speed up through the gears, you need to have the turbo examined to guarantee it is working properly.
- Reduced boost levels – If you observe that the turbo boost gauge doesn’t go beyond the lower levelsranges, something could be wrong with your turbocharger. You may need to have it examined immediately to see if it should be rebuilt or replaced.
- Excessive exhausts – If something is wrong with your turbo, it could allow oil to seep into the exhaust. This could, in turn, lead to excessive smoke coming from your vehicle’s exhaust. The smoke usually is thicker and gray. Overworking the engine can likewise result in higher than normal amounts of exhaust discharge
- Uncommon sounds – It’s always a good idea to listen when operating your vehicle. If you hear shrieks while the turbo is spooling, it would be smart to have the vehicle examined to identify the source of the noise. It’s likely it could be an issue with your turbo.
- Check engine light (CEL) – Always inspect your dash for any warning lights. If your engine displays the check engine light, take the vehicle to a credible auto mechanic to examine the code or consider purchasing your own code diagnostic reader. The turbocharger may be the culprit.
Extend The Life Of Your Chevrolet Turbocharger
Chevrolet turbos are pricey. You do not want to buy a new one extremely frequently. To avoid this need, you should try to protect it to guarantee that it performs efficiently and lasts as long as possible.
Here’s a list of a few of the steps you can take to secure your turbo from harmful wear and tear:
Replace Your Oil Routinely
Turbochargers incorporate moving parts that spin at incredibly rates of speed. They also function under very high temperatures and pressure. It is necessary, consequently, that they get an endless circulation of high-grade lube oil. To ensure your turbocharger always performs properly, consider performing an oil change at the very least every five-thousand miles.
It’s also a good idea to stay with the engine manufacturer’s suggestions for lube oil brand and viscosity.
Remember to Wait For Your Engine Oil To Warm Up
Engine oil becomes very thick when it is cold outside, which brings about an inadequate flow through the engine, exposing the moving parts, including the turbocharger, to greater danger of deterioration. So, exactly how do you minimize this danger?
Whenever you wish to drive your truck when it is chilly outside, you should remember the engine warm-up time. Be easy on the accelerator to prevent placing excessive stress on the oil pump. You don’t want to overwork the pump to move the cold oil through the engine.
Thick oil can’t lubricate the moving parts efficiently, which can result in detrimental problems in the turbocharger system. It is a good idea to be gentle on the throttle for at least the first ten mins of driving with a cool engine.
If you live someplace particularly cold, you might additionally take into consideration having an oil pan heater installed.
Avoid Exceeding the Turbocharger Limits When Traveling
It is necessary that you recognize the limits of your vehicle’s turbocharger. After that stay clear of going beyond that limitation. Whenever you are cruising, it is suggested to be gentle on the gas pedal.
It is true that turbochargers go through strenuous tests and also are designed to last for many years. Nevertheless, being overly heavy-footed with the fuel pedal can cause stress on the turbocharger and have costly damages. In addition to raising the lifespan of your turbocharger, gentle accelerator usage can also help boost diesel economy.
When Overtaking Another Vehicle, Don’t Forget To Shift Down
A turbo can dramatically boost your truck’s horsepower and torque. However, it’s never wise to let the turbocharger system manage all of the truck’s accelerative performance. Downshifting when passing is necessary.
No matter the passing circumstance, downshifting into a lower gear could aid the turbocharger system to last longer than if you rely totally on the turbo when passing.
Permit the Engine to Cool Before Shutting It Off
Turbos can become very hot when spooling. If you switch the engine off promptly after reaching your destination, the residual heat could result in the oil to boil inside the turbocharger. This can, subsequently, cause the build-up of carbon deposits, which can cause deterioration and also early engine wear.
When you reach your end location, it is suggested to let the engine continue to run for a couple of minutes at idle to allow the turbocharger to cool so you can shut the engine off without boiling the engine oil.
Stay Clear Of Pushing the Throttle Before Switching the Engine Off
When you push the accelerator, the turbines within the turbo starts to spool. When you turn the engine off, the oil that lubricates the moving components will quit moving. However, the turbine will go on turning.
This puts a great deal of pressure on the bearings, leading to friction and also a surge in temperature that triggers significant troubles with the turbo. The best method to reduce this risk is by allowing the engine to run at idle for a few minutes before you turn off the ignition.
In Review
Chevrolet turbos do a great job at boosting engine performance and promoting fuel efficiency. When your turbocharger begins to wear down, you’ll have to repair it or have it replaced. 2 significant problems can cause your turbo to break: leakages and blockages.
You will need a trusted mechanic to examine your turbo for breaks and make certain that the seals are working flawlessly. Faulty gaskets and seals can cause your turbocharger to be ineffective when it comes to pumping of air into the engine.
Clogs, however, can be caused by a build-up of soot deposits or other foreign fragments resulting in too little air flow getting to the engine.
One more common reason for turbocharger failure is typical wear. If you observe that your engine is losing power and experiencing inadequate take-off power, or that you are adding a greater amount of lube oil than normal, it could be a good time to start shopping for new Chevrolet turbos.
If you wait too long, the malfunctioning turbo can wind up harming your engine. You can locate a wide variety of Chevrolet turbochargers at TaylorDiesel.com. Even if you are not exactly sure about the right turbocharger system for your vehicle, we have a group of experts who will help you select the very best turbo for your specific needs and budget.